Industrial Transformation

Automated
Warehouse
Upgrade

Location

Singapore Tech Hub

Timeline

14 Months

01. Overview

Strategic Site Consolidation

Our client, a Fortune 500 electronics manufacturer, faced critical operational friction due to a fragmented storage network. The project involved centralizing three regional hubs into a single, high-density automated facility spanning 45,000 square meters. The scope encompassed structural architecture, hardware integration, and a bespoke WCS (Warehouse Control System) layer.

02. The Challenge

Critical Bottlenecks

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Throughput Stagnation

Manual picking processes reached a physical ceiling of 400 lines/hour, unable to keep up with surging demand.

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Space Constraint

Facility was at 98% capacity with zero room for inventory expansion or new product line staging.

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Safety Protocols

High-density manual fork-truck traffic created increasing safety incidents and maintenance downtime.

03. The Solution

Integrated Ecosystem

Multi-Shuttle ASRS

Implementation of a 12-aisle high-density automated storage and retrieval system providing 120,000 tote positions.

Autonomous Mobile Robots (AMR)

A fleet of 45 AMRs integrated with swarm intelligence for flexible point-to-point material movement.

Software Control Layer

Real-time digital twin monitoring and predictive maintenance algorithms powered by LogicHub™.

04. Delivery Process

Zero-Tolerance Commissioning

Audit

Deep data analysis of existing workflow bottlenecks and facility thermal mapping.

Simulation

Digital twin stress testing of the proposed ASRS layout to ensure 99.9% uptime.

Fabrication

Precision engineering of customized hardware components in our ISO-certified facilities.

Install

Non-disruptive on-site structural assembly phases executed in modular blocks.

Integration

Linking the WCS to existing SAP ERP enterprise systems with zero data loss.

Go-Live

24/7 on-site support during the initial volume ramp-up and staff training.

05. Performance Results

Impact Metrics

35%

Throughput Increase

Realized within first 90 days of operation

99.9%

Picking Accuracy

Eliminating manual error variances

40%

Energy Reduction

Via regenerative braking on ASRS cranes

Leveraged Technologies

Explore the systems used in this transformation

View All Solutions

ASRS Systems

High-density vertical storage for zero-error retrieval in temperature-controlled environments.

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Intelligent Picking

Voice, light, and vision-guided picking systems designed for extreme speed and precision.